Lean Green Belt Training for Manufacturers

Services

In the heart of every manufacturing owner lies the relentless pursuit of efficiency, growth, and innovation. Picture your manufacturing plant operating at its peak performance, where every process is streamlined, waste is a thing of the past, and your team is empowered and efficient.

This isn’t just a dream—it’s a reality within reach, thanks to TCMUK Limited’s Advanced Lean Practitioner program. Dive into a world where your aspirations for a lean, high-performance manufacturing operation come alive.

Embrace a Journey of Transformation

In a rapidly evolving industrial landscape, staying ahead means adopting practices that not only improve operational efficiency but also foster a culture of continuous improvement. The Lean Green Belt Training is your gateway to mastering Lean Thinking, a philosophy that has revolutionised manufacturing operations worldwide. With a curriculum designed to drill down into the core principles of Lean, from identifying and eliminating waste to problem-solving and streamlining workflows, you embark on an enlightening path of learning and application.

Through engaging, hands-on exercises, you will apply these timeless principles in real-world scenarios, deriving tangible benefits for your manufacturing operation. The foundation of your success is built on learning from experienced professionals who understand the unique challenges of the manufacturing sector. They walk you through a transformative process, equipping you with tools and strategies to create a resilient, high-performing team, cut costs, and significantly boost your market share.

LEAN GREEN BELT TRAINING

Master the Art of Lean Manufacturing with Our Comprehensive Training

• An introduction to Lean Principles.
• Exploring a structured approach to Lean Implementation.
• Lean about the role of 5S and Visual Management in the sustaining improvements.
• Understand what Autonomous Total Productive Maintenance (TPM) is.
• Learn the features and benefits of a Kanban/Pull approach.
• Understand the concept of SMED for reducing setup time in your processes.
• Learn to create and understand the top-level SIPOC and Process Map Techniques.
• Applied learning on Cause & Effect tools for projects.
• Identifying and prioritising project risks with FMEA.
• Gain problem-solving skills by identifying root causes.
• Understand why focusing on quality is critical
• Learn the process of Standard Work.
• Master the reasoning behind A3 Problem Solving.
• Learn how to apply Managing for Daily Improvement.
• Understands and requirements of Lean and People.

Business Investment

Onsite for up to 12 Candidates

3 Day Lean Green Belt Training

£2999

4 Day Green Belt Training

(Includes Manufacturing Simulation Game)

£3899

(All price Excl. VAT)

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Benefits of Lean Green Belt to the Business

Upon completing the Lean Green Belt Training, learners can:

  • Enhance operational efficiency by identifying areas of waste and deploying practical waste elimination techniques.
  • Boost overall equipment effectiveness and employee productivity through process optimisation.
  • Develop a culture of continuous improvement that engages and empowers the workforce.
  • Utilise lean tools and methodologies to systematically streamline production and continually reduce lead times.
  • Increase customer satisfaction by delivering high-quality products faster and more cost-effectively.

Why TCMUK Limited?

Expertise

What sets us apart is our in-depth knowledge of all the necessary techniques. We focus on leveraging hands-on learning experiences to ensure that participants grasp the underlying principles and can apply Lean effectively within their operational tasks.

Testimonials

Our former participants commend us for our articulate delivery, ability to add value through robust tools and strategies, and our supportive nature. We are not just your trainers; we are your mentors, guiding you throughout your Lean journey and beyond.

Affordability

High-value knowledge does not always have to equal high cost. Our course offerings are competitively priced, with potential funding opportunities and monthly payment plans available.

Invest in the Lean Awareness Program and take the first step toward a transformed, more productive future of your business, where waste reduction and maximisation of value go hand in hand.

Fozmula Testimonial

“Adam has recently facilitated Lean Training for our factory Team Leaders and he demonstrated both first-rate understanding of the subject and excellent engagement with the participants. I would have no hesitation in whole-heartedly recommending Adam to any company looking to up-skill its workforce in lean techniques.”

David McGee – Operations Manager

0330 311 2820

Our TESTIMONIALS

Kevin Paterson

Excellent session delivered by Adam Payne, all involved really enjoyed the workshop, excellent course with lots of valuable tools that will support our division reducing errors.

Kevin Paterson – Global 8D

Alexandra Hawley

“The training and subsequent support provided by Adam to develop my knowledge, understanding and ability to build a high performing team has been excellent. He is an exceptional mentor, always guiding me to my own conclusion.”

Alexandra Hawley

Jason Thorpe

I have worked with Adam in my previous role at Doncaster’s where he was Group Business Improvement but also more recently via TCMUK where Adam is the Managing Director.
In both previous company and the current Adam has been an inspiration to me with his drive and enthusiasm for Operational Excellence, be it strategic or tactical. . With his ability to transpose his vast Operational knowledge to any audience, it is no more than a gift.
Recently Adam has helped find a key member of the team here at HSM Engineering and because of his ability to understand key business issues and his operational experience he can ensure the correct fit. I would highly recommend Adam to anyone who is looking for business change with his Transformational Leadership style and a natural hunger to make manufacturing a different place, he delivers what is required.
Adam is a true friend, colleague and a fabulous mentor for when I have needed some liked minded thinking, therefore I have no reservations at all in endorsing him

Jason Thorpe
Managing Director

Dean Eaves Testimonial

TCMUK Limited showed us how we could improve productivity with simple and straightforward thinking and careful planning of where machinery goes to help flow. I highly recommend them and look forward to working with him in the future.

Dean Eaves
Director

Profab Access Testimonial

We have recently completed a “Lean Program” within our business. We have been supported by Adam Payne (TCMUK Limited) who came along to our business and was able to offer excellent suggestions and ideas for improvements. He delivered various training sessions with the business, he drove the team for synergy and was very supportive. We have reduced our waste by 93% and increased our efficiencies by 52% which would not have been possible if it wasn’t for the support we received from Adam Payne AND TCMUK Limited

Kevin Paterson
Operations Director

Fozmula Testimonial

Adam has recently facilitated Lean Training for our factory Team Leaders and he demonstrated both first-rate understanding of the subject and excellent engagement with the participants. I would have no hesitation in whole-heartedly recommending Adam to any company looking to up-skill its workforce in lean techniques.

David McGee
Operations Manager

Denise Taylor Testimonial

For anyone who is looking for specialists in lean manufacturing, operational fitness, quality standards, sales and marketing strategies, business strategies, then TCMUK Limited are definitely someone to talk to. And if they can’t help you, then you can guarantee they will know someone who does. Adam is a true collaborator, with strong values. He is always keen to help, and in our current economic climate, manufacturing businesses do need more people like Adam to support their growth.

Denise Taylor
Manufacturing, Technology and Supply Chain Specialist

Anne Wilkinson Testimonial

Adam is without doubt an expert in his field. If you are in the manufacturing sector and you want to improve your business, grow sustainably, increase market share and compete more effectively I highly recommend that you connect with Adam. He is generous in his willingness to help others. An all round top guy.

Anne Wilkinson
Personal Development Coach

Alistair Schofield Testimonial

TCMUK Limited led a very successful Value Stream Mapping event at Investacast recently. Their leadership and clarity of thought was invaluable in helping the team gather the relevant data and identify the key areas for improvement in the business. Their personal style is highly engaging and the team enjoyed the project throughout its duration.

Alistair Schofield
CEO Expromet Technologies Group

Great to work with TCMUK on business growth strategy. Their advice has been direct, practical, the right degree of ‘challenging’ and above all motivating. Adam’s engineering background has meant that his input to our business has been directly relevant and immediately helpful

Liz Slater
Owner / Director

Helander Precision Testimonial

32 Helander employees attended the 2 day Problem Solving course over 4 consecutive weeks and were introduced to a variety of approaches and techniques to help with the resolution of problems and improving processes in our workplace. Adam presented the content in a fun and interactive format and encouraged participation and discussions within the groups. I would definitely recommend this course.

Karen Beesley
HR Manager

Kerry Foods

The business has been undertaking a transformation and change programme, due to TCMUK limited’s knowledge and back ground in Change Management and Manufacturing they came into support the Management Team facilitating work shops looking at team dynamics and execution of business objectives. They recognised issues and identified practical solutions very quickly. They built quick rapport with the Team and they have sought out TCMUK’s guidance and advice.

Andy Gibson
Manufacturing Manager

Adam is a great team player who is passionate about what he does. He seeks to excel and deliver a quality result every time. In undertaking his role, Adam is genuinely able to get alongside people, encourage their input and act as a sounding board to support real improvements. I’d work with Adam any time.

Richard Wallace
CFO

Richard worked with me during a period of significant change and restructuring and successfully rebuilt and reorganised the sales function. I found him to be extremely professional and hard working, with excellent knowledge in his area of expertise.

Philip Tilston
CFO

Richard worked for me for 6 months on aerospace engine compressor and turbine casings commodity, analysing the current method of manufacture and global supply chain solution, in order to identify opportunities to improve efficiencies and reduce component cost. Richard analysed a number of high volume engines types, interacted with the lead engineers and global buyers, and presented his findings and improvement solutions to the OEM for approval. After the 6 months, Richard identified opportunities delivering +£1m savings per year.

Paul Sherwin
Technical Programme Manager

Richard spent 3-4 months at IAC analysing our internal procedures and processes from order enquiry through to release for manufacturing. His intuitive view of the situation, broad ranging experience and empathy with IAC’s employees was excellent. A detailed plan including proposed processes and new structure was duly delivered on time. I would highly recommend Richard for any Business Consultant contract.

Murray Budd
Finance Director

TCMUK Limited have helped in coaching the Board of Directors and my Senior Managers to identify the key KPIs needed to obtain robust policy deployment and to help focus on the key business drivers. Their unique style helped the teams to solve issues themselves with occasional prompting and questioning and challenge to test the robustness of the solution.

Mark Wilding
Operations Director

Facing the challenge of ensuring we didn’t fail on our commitments to our customers, employees and shareholders we needed a well proven methodology of grabbing the strategic vision and making sure everyone was joined up and clear on what we had to deliver. We needed to create accountability and measurement. TCMUK has helped tremendously in moving the dial in that process, their simplistic no nonsense approach works. TCMUK Limited are a true partner on our growth journey.

Gary Lowe
CEO

Adam helped me fast track my use of LinkedIn, so that I didn’t have to spend days navigating and learning. From setting up a professional profile, to Advanced searching, I am now able to make much better use of this business network tool. Adam took me through a step by step guide, which worked really well

Paul Wingrove
Sales Director